Equipment is typically the lifeline of manufacturing, industrial, and agricultural businesses and can be a company's biggest investment. High-pressure processing machinery can be well over a million dollars, and installation may not be as simple as taking it out of a box and plugging it in. When dealing with machinery that weighs thousands of pounds, such as those in the beverage bottling, dairy processing, and sterilization industries, intricate preparations may be necessary before the unit arrives. At Five Star Fab & Erectors, we are Indianapolis' most trusted equipment installation service. Before you order the machinery, we'll sit down with you and discuss things like the size and function of the piece. Once that's decided, we'll go over the following:
Power Source
Many pieces of commercial equipment require a high voltage power source. The typical outlet is 110 volts, but 3 phase motor systems can use up to 480 volts. That much power requires specialized conduits. Other factors affecting the choice of conduit are the exposure to water, heat, corrosive substances, or stress. Our experts can design the perfect transport system and use the proper conduit burial depth. The pipefitters then make it happen, using materials like liquid-tight flexible and rigid conduits and electrical metal tubing. Natural gas as a power source may be required, and it is imperative that professionals install these systems. Between 2012 and 2016, fire departments responded to an average of 125,000 non-fire calls due to gas leaks and another 4,000 fire calls annually. You can trust our experts to create a leak-free, natural gas transportation system.
Pressure
High-pressure systems are subject to codes governing the design, fabrication, and erection. We consider maximum pressure levels, if loads are constant or alternating, flow rate, and the substance being transported. We may also need to create a transport system from the outside supply source to storage tanks. Specialized pipes made from stainless steel, high-carbon steel, and other metal alloys are needed for high-pressure systems.
Location
Space allotment often dictates where a unit is placed, but how it is anchored down can be very specific. When bolting directly to the slab, we consider cyclic tension, external tension, bolt length and material, and required torque. For units that are welded down, we create and bolt down the framing, and our expert welders finish the process. Not all equipment sits at ground level, and we can create raised platforms per the manufacturer's specifications.
Preparation
In some instances, old machinery must be removed before we can set the new one. This can include cutting out anchoring systems, support racks, platforms, and previously laid piping. We can also relocate equipment within a facility. Disposal of some materials is guided by local ordinances and may require proper personal protection.
The team at Five Star Fab & Erectors is the industry leader for equipment installation. Improper installation can result in machine downtime and, in extreme cases, render machinery useless. In Indianapolis and the surrounding areas, our #1 ranking is a testament to the hard work we put in and our dedication to top-quality results and world-class customer service. Contact us for an estimate to get your investment handled the right way.